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Tuning the Pipe

Because a tuned pipe cannot be effective over the full spectrum of the RPM, it has to be “tuned” for a certain RPM range, just as a musical instrument is tuned. Usually, it is tuned for the lower RPM because that’s where most engines have weakest horse power and torque. By adjusting the exhaust pipe’s total length, one could “tune” the pipe. For model engines this can be achieved by cutting the coupler that connects exhaust manifold and tuned pipe little by little and test driving the vehicle until improvements are seen at desirable RPM band. For full sized motorcycles, various manufacturers already have calculated the length of the exhaust pipe to suit the need of the particular model. However, one could obtain different length pipe to suit one’s need as an aftermarket part. Generally longer pipe moves the effective band of tuned pipe to lower RPM range, and shorter length moves the effectiveness band to higher RPM.

A variety of devices are used to try to extend the tuned range of the expansion chamber. Pipes that slide like a trombone adjust the timing to match the rpm changes of the running engine. Devices that control the exhaust port timing to vary blowdown duration as well as extending the tuned range of the expansion chamber. Valves that open at certain speeds to absorb or dump waves arriving at undesirable times.

Another approach to altering the tuned RPM of an expansion chamber is to alter the speed of the pressure waves inside the exhaust pipe. The speed at which pressure waves travel is greatly affected by temperature: higher temperature means faster wave speed. As a result, expansion chambers can be retuned for higher-than-design RPM resonance, by increasing the average temperature of the exhaust gases inside the pipe. Techniques to achieve this increase in gas temperature can include: insulating the pipe (thermal wrap), restricting flow from the pipe (smaller stinger diameter), or by retarding the ignition timing at the correct RPM (a later burn allows more heat to escape into the pipe).

Conversely, a pipe can be retuned to work at a lower-than-design RPM range by reducing the temperature of the exhaust gases. Injecting water or a water-alcohol mix into the headpipe of an expansion chamber can reduce temperatures significantly, enough to lower the tuned RPM of an exhaust system by as much as 1500- 2000 RPM. The heat absorbed as the liquid changes into a gas is responsible for the drop in temperature. As a result, the two stroke exhaust can be tuned to stay “on the pipe” over a remarkably wide RPM range, if the designer takes advantage of all the tools available.

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